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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) No hazard exists because the relief valve will always protect the system
B) The pressure gauge is faulty and can be ignored
C) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
D) The system is operating normally under transient conditions

2. A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)

A) Hazard Identification and Risk Analysis
B) Emergency Management
C) Stakeholder Outreach
D) Operational Readiness
E) Measurement and Metrics

3. To maintain a dependable Operational Readiness practice (select all that apply):

A) Determine scope of readiness reviews
B) Involve competent personnel
C) Ensure consistent implementation
D) Focus the procedure on major process changes

4. Discuss the advantages and disadvantages of using competent third-party auditors for facility process safety audits.

A) Third-party auditors only provide benefits with no disadvantages
B) Third-party auditors eliminate the need for internal audits
C) Third-party auditors are always less effective than internal auditors
D) Third-party auditors provide independence but may lack site-specific knowledge and can be costly

5. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

A) Uniform corrosion
B) Galvanic corrosion
C) Stress corrosion cracking
D) Pitting corrosion

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